In this article, I would like to describe the way I work with my
anagama. Because there is a mutual relationship between the
way an anagama is constructed and the way it is fired, I will
explain my approach to firing and also give some details about
the construction of the kiln.
My anagama kilns have a grate in the firebox area and
also an interior chequered back wall. Traditional Japanese
anagama had neither of these features. I was born and bred in
Shigaraki. There were many noborigama in existence there
when I was young. Especially in Shigaraki, noborigama were
very large, having 11 chambers. The first ten chambers were for
production wares, and the 11th or last
chamber was for bisque wares. I took
notice of the 11th chamber and
considered its function before I built
my anagama. I designed a ground
plan for my kiln incorporating a back
wall. Building this wall created a
second chamber which is always fired
empty. At that time, I did not consider
including a grate in the firebox area.
Then I visited many pottery centres in
Japan - Bizen, Tokoname, Mashiko,
Seto, Mino etc., to learn about anagama.
I met Mr. Suketoshi Matsuyama in
Mino, and I was surprised and
interested to see his work with natural
ash deposits, as the effects were
similar to those which I had been
striving to achieve for many years. I
was also surprised to see his anagama, as it had a both a
grate and a back wall. The height of the grate was about 1m
from the ground, and the back wall had about seven holes in it, all
of the same size.
When I asked Mr. Matsuyama why the kiln had a grate and a
back wall, he replied "About the grate - it's too high. Because
all of the cinder in a fire box drops down through the grate. So
it's very easy to get high temperature. About the back wall -
there is an empty space behind it. This room works for keeping
the temperature well during a firing." I became Mr. Matsuyama's
apprentice for two years from that date. I then returned to my
studio, and changed the ground plan of my anagama, to include
a grate, but having only a 50cm space between it and the
ground. I build my anagama with a grate and interior back wall
with seven holes, the same as my teacher's kiln. So although
the grate and the back wall were not my own ideas, I developed
them to resolve difficulties which I had experienced in firing.
Since then, I have built 13 anagama kilns.
I always load only greenware into my anagama. Consequently
I have to be careful, of course, that I do not cause the
temperature to rise too quickly, during
the early stages of firing. As you
know, at about 230C, the moisture in
clay turns to steam and 'gushes out'.
It is at this stage that many pieces
tend to break.
One of the reasons for my anagama
having a grate in the firebox is so that
I can easily control and adjust the
temperature between the start of the
firing and when 230C is reached.
Because the firebox has a grate there
is a large area under it. I call the
opening to this 'under grate area' the
lower fire-mouth. (See photograph 1).
My kiln tends to be very damp, as half
of it is built below ground level.
Therefore I begin the firing with a little
'camp fire' outside of the lower fire-mouth, by placing firewood
on the ground about 10cm from the opening (see photograph 2).
This helps the kiln to dry out, and the temperature inside the kiln
to slowly increase. I continue to stoke this small fire until the
temperature inside the kiln reaches 100C., then I gradually
move the fire into the lower fire-mouth. I stoke the wood into the
area under the grate until the temperature reaches about
300C. I check the temperature at a spy hole which is situated
about 40cm from the back wall, and 70cm up from the floor of the
kiln. By starting the fire outside the kiln, I can control a gradual
temperature rise, and with this careful planning I can successfully
fire pots which are quite thick.
When the temperature reaches around 300C, I stop stoking
the lower fire-mouth and begin stoking through the upper fire-
mouth. At that time, I transform the lower fire-mouth into an air
vent, as follows: I prepare two kiln shelves which together, are
about 1.5 cm narrower than the width of the lower fire-mouth.
These two shelves close off the left and right-hand sides of the fire-
mouth, leaving an air vent in the centre, which measures about 3
or 4 cm in width. Next I place some bricks in front of the shelves.
The bottom three are placed 2 or 3 cm out from the shelves (see
photograph 3), while the remainder of
the bricks on top, are placed directly
against them. Air is drawn into the kiln
through the space which is left between
the bottom 3 bricks and the shelves. I
will explain later why the position of the
fourth brick is adjusted after seven
days of firing.
All my firings last at least 10 days.
After moving the stoking to the upper
fire-mouth I continue firing for another
9 days or more. Once the
temperature reaches about 850C, I
create a reduction atmosphere. As I
stoke firewood into the firebox, smoke
and flames come out of the chimney
and spy hole. As soon as the smoke
and flames disappear, I stoke
the firebox again.
During the firing, the flames generally tend to flow along the
sides, by the walls and along the top of the kiln. It is very difficult
to make the flow of flames go through the centre and bottom
portion of the kiln, which is of course where all my pieces are
stacked. So it was in an effort to remedy this situation, that I built
the back wall (inside the kiln - near the back), with 9 to 14 holes
in it (as required). The centre hole in the bottom of this wall is
the largest, with smaller holes on the left and right-hand sides,
and also at the top. (See photograph 4) Both
the location and size of these holes may be easily altered before
each firing. These adjustments, along with my decision to locate
the main primary air vent in the centre of the lower fire-mouth
opening, make it easier to concentrate the flame patterns into
the centre of the kiln.
Each firing brings its own problems - and it is necessary to
find a way through them. Usually the greatest difficulties arise
after the seventh day of firing. Sometimes the problem is falling
temperatures. When this happens, I have to check the volume
of coals that have accumulated in the fire box - I have an idea
as to what is the 'right amount'. When the coal bed seems right
but the temperature is falling, I have to check both the primary
air into the upper fire-mouth, and the secondary air coming into
the lower fire-mouth. Sometimes I have to increase the amount
of air flowing into both the upper and the lower fire-mouths.
Also, I may have to open the damper in the chimney to increase
the air flow.
The decision whether to increase the air flow in the fire-
mouths or the chimney, is based on my experience. It would be
difficult to tell in advance which adjustment to make: it is
always different, and the decision is made according to the
time of the firing, and the circumstances of the firing. I do know
that too much air does not produce good results, so I make
cautious changes - opening the fire-mouth or chimney only
5mm at a time.
If the coal bed is increasing and the temperature is dropping,
I have to decrease the size of the coal bed. I usually begin by
reducing the amount of wood in each stoke. Depending on the
firing conditions, measures such as this may prove effective in
lowering the coal bed and stopping the loss of temperature.
However, if the size of the coal bed does not decrease by this
method, another way should be tried. Normally my stoking cycle
resumes as soon as the flames which come out of the chimney
and spy hole have disappeared. But if I am trying to reduce the
size of the coal bed, I wait an additional 30 seconds. I often look
into the spy hole to make sure that the flames inside the kiln
have faded, before stoking again. This approach may correct
the size of the coal bed, and return me to a normal firing cycle.
Sometimes after following all these measures, I discover
that the coal bed is still too large and that the temperature will
not rise. At such times, one should suspect that the coal bed
in the lower fire-mouth has become clogged up. If this is the
case the coal mass can be broken up using an iron rod. This
will often improve the situation. However, if after breaking up
the coal mass the temperature is still stalled, it may be
necessary to open the fourth brick in the lower fire mouth,
thus allowing more air into the kiln. This usually corrects the
situation and causes the temperature to rise again. Another
point to remember is that if you require the flow of fire in the kiln
to be faster, you can alter the volume of air into the kiln, by
adjusting the size of the air vent in the centre of the front of the
kiln. (see photograph 5)
I never use a pyrometer or pyrometric cones, so it is
necessary for me to give my full attention to the colour of the
flames in the kiln and to the colour and pattern of smoke and
flames coming out of the chimney and the spy hole. From these
observations I make judgments about the atmosphere and the
flow of flames in the kiln. I fire according to my past experiences
and as I perceive the natural variation of the firing atmosphere,
from firing to firing.
Shiho Kanzaki was born and lives in Shigaraki, Japan.
He has exhibited widely in Japan with many exhibitions
(one man shows) at major department stores, including
Mitsukoshi, Isetan and Matsuya. He has build some 13
different anagama kilns since 1972, and continues to
fire four of them; three in Japan and the other known
as the 'Kanzaki-Beamer dream kiln', built with
Professor Karl Beamer, in Bloomsburg, PA, USA. Shiho
Kanzaki is also the author of Honoo no En; Hito no En
(Karma [Destiny] of Fire and Karma [Opportunity] of
Humankind), first published in 1989.
Shiho Kanzaki's web site is: http://www.the-anagama.com
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